Tools
Weight estimator
Estimate the weight of steel sections, concrete, tanks and vessels from their size.
How it works
How the estimator works
The estimator works out the volume of the shape from the sizes you enter and multiplies it by the density of the material. Steel beams, columns and channels come from the maker's weight per metre instead. A margin is then added to the item's own weight, and any contents of a tank are added on top, to give a planning weight rounded up to the next 10 kg.
About the shapes
- Beam, column or channel: the weight per metre from British Steel's section tables (BS EN 10365) times the length.
- Angle: the thickness times the two legs added together, less the thickness, times the length. The rounded root and toes are left out.
- Hollow section: a square or rectangular hot-finished section with corner radii of 1.5 and 1.0 times the wall, as BS EN 10210-2 sets out.
- Plate, block or slab, round bar or pile, and pipe, tube or ring: length times width times thickness, or the area of the circle or ring times the length.
- Round tank or vessel: the shell as a pipe, plus two ends at the same thickness. A flat end is a disc. A dished end is taken as the common 2:1 shape, a quarter of the diameter deep, with a surface of 1.084 times the diameter squared.
- Box tank: the outside box less the inside box, with an open or closed top.
About the densities
Each material starts with a density you can change:
- Steel 7,850 kg/m³, the figure the Blue Book section tables use
- Stainless steel 7,900 kg/m³ (BS EN 10088-1, grade 1.4301) and aluminium 2,700 kg/m³ (BS EN 1999-1-1)
- Cast iron 7,250, copper 8,900, brass 8,500 and lead 11,400 kg/m³, from the unit weights in BS EN 1991-1-1 Annex A
- Concrete 2,400 kg/m³ plain and 2,500 kg/m³ reinforced, also from BS EN 1991-1-1 Annex A
- Softwood 420 and hardwood 700 kg/m³, the mean densities of C24 and D40 timber in BS EN 338, dry
The Eurocode gives unit weights in kN/m³. They are turned into kg/m³ at 10 kN to the tonne, as the Blue Book does. Wet timber and heavily reinforced concrete weigh more than these figures.
About tanks and their contents
The contents fill the inside of the tank: the outside sizes less the wall. Water is 1,000 kg/m³, seawater 1,025, diesel and gas oil 845 (the top of the range in BS EN 590) and hydraulic oil 880. For anything else, choose Other and enter its density. The fill is a share of the inside volume, so a lying tank half full holds half its volume whatever the depth.
About the margin
The margin covers what the sizes don't show. It starts at 5% for steel and other metal shapes and 10% for concrete. Tanks and vessels start at 15%, as they carry nozzles, manways, ladders and supports. These are our planning figures, not a published rule, and you can change them. The contents of a tank get no margin, as their weight comes straight from the volume and the fill.
What it does not count
Fittings, bolts and welds, paint, galvanising and insulation, anything left in a tank you have entered as empty, and the small difference that rolling tolerances allow on steel sections. The slings, shackles, beams and hook block are part of the load on the crane too, as HSE's L113 explains. Use the maker's weight or a weighing where there is one, and our guide to steel beam weights for how a section's weight is read from its size.
FAQs
Common questions
How do I work out the weight of a steel beam?
Read the third number in its size, which is close to its weight per metre in kilograms, and multiply by the length. A 305 × 165 × 40 universal beam weighs 40.3 kg per metre, so a 6 m length weighs about 242 kg. Pick the section in the estimator to get the exact table figure.
How much does a cubic metre of concrete weigh?
About 2,400 kg for plain concrete and 2,500 kg reinforced, from the unit weights in BS EN 1991-1-1. Heavily reinforced precast units and wet concrete weigh more, so use the maker's weight for a precast unit where there is one.
How much does a full tank of water weigh?
A cubic metre of water weighs 1,000 kg, so the contents often weigh far more than the tank. A 2 m diameter tank with a 4 m shell and dished ends holds about 14.4 tonnes of water. Enter the tank in the estimator with Water as its contents to see both figures.
Why add a margin to the weight?
Sizes rarely show everything: welds, fittings, nozzles, paint and what is left inside a vessel all add weight. A margin keeps the planning weight on the safe side until the real weight is known.
What if the weight is close to what the crane or slings can take?
Find out the real weight before the lift. Use the maker's data plate or drawings, or have the load weighed with a load cell or on a weighbridge. The appointed person plans the lift on the weight they are confident of.
Planning guidance only. This is an estimate from the sizes you enter, not a weight. Use the maker's weight, the weight on the drawings or a weighing where there is one; the appointed person confirms the weight for the lift plan.
© Synergy Lifting Ltd. The weight estimator and its code are our own work. You are welcome to use it to plan your lifts, but please do not copy, reproduce or reuse the tool, its code or its results without our written permission.
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