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Industrial Plant Dismantling


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Industrial plant dismantling

Our Service

Our industrial plant dismantling division are adept at offering a range of services tailored to you. Whether you need our plant dismantling team to remove individual items of equipment for relocation or you need our plant decommissioning team to completely strip down a redundant plant and dispose of all waste in an environmentally friendly manner, Synergy Lifting are able to offer a safe and cost-effective service. Our industrial plant dismantling division are able to operate across the UK and offer our industrial plant dismantling services on any scale project. Synergy Lifting have experience dismantling factories, dismantling batching plants, dismantling petrochemical plants and more…

Industrial Plant Dismantling Safety

At Synergy Lifting, we always treat safety as the number one priority and this is especially important for our industrial plant dismantling projects. All of our plant dismantling projects are carried out under CDM (Construction Design and Management) regulations with a strict attention to detail. As with our other works, the initial step is for our team to devise a through method statement and risk assessment (RAMS) with a detailed outline of how the dismantling works will be carried out and a thorough investigation into potential risks. Our industrial plant dismantling team do not cut corners and we will often opt to use non-destructive dismantling techniques in order to maintain the structural integrity of plant during the loading and unloading process. All of our craneage on site is carried out under fully insured contract lift terms with a full set of RAMS and illustrated lift plans. Our site supervisors work alongside other contractors on site to ensure everyone is aware of the risks involved in our industrial plant dismantling activities.

Industrial Plant Dismantling Coverage

Our industrial plant dismantling projects division operate across the UK and even venture into Europe. We are able to carry out industrial plant dismantling works across a range of industries on both small and large scale projects. Our team are able to operate during shutdowns or during the night to minimise disruption on site as we operate a 24/7 365 service to tie in with our clients’ requirements.

Industrial Plant Dismantling Capabilities

Whether you have an entire plant to relocate, a plant to dispose of or just a single piece of machinery to move, Synergy Lifting are here to help. Our industrial plant dismantling projects division have experience working in the UK and Europe and our skilled, competent workforce are able to work across all industries. You can be rest assured that we are able to provide a safe dismantling project from start to finish and as registered waste carriers we can dispose of redundant equipment in an environmentally friendly manner. Our industrial plant dismantling team are capable and adept at dismantling plants with heavy equipment, working alongside our heavy lift division, as well as small plants with light machinery to shift.

Industrial Plant Dismantling Cost

All of our industrial plant dismantling projects are carefully costed based on the specifics of your site. Often, our team are able to give an indicative cost if you are only in the planning stages. Our industrial plant dismantling projects division take pride in being able to offer a full package service which helps reduce project costs and give you peace of mind. We have our own plant and equipment which allows us to keep costs low for our clients and we are able to use our experience to devise efficient working methods to reduce both timescales and costs whilst maintaining high levels of safety.

About us

Resources

Personnel

Synergy Lifting’s management team have experience carrying out industrial plant dismantling projects. Our personnel include qualified appointed persons, lift supervisors, slinger banksmen, riggers, steel erectors, plant operators, and more.

Plant

We have our own fleet of mobile cranes that are ideal for plant dismantling operations. We also have our own transport, forklifts, and more. Combined with our personnel, we are able to offer a full package service at a competitive price.

Equipment

We have our own tackle store with a range of specialist tools and equipment including burning gear, skates, jacks, spreader beams, lifting tackle, and more.

Types

Industrial Plant Dismantling Types

We dismantle a range of different types of industrial plants on sites across the UK.

How we operate

Our Process

Synergy Lifting have a undertaken a portfolio of industrial plant dismantling projects across the UK. Our attention to health and safety is illustrated by our zero accident record and we provide thorough methods and risk assessments for all our dismantling works. Synergy Lifting are able to provide a turnkey industrial plant dismantling package, utilising our own specialist plant and equipment to carry out the works.

01.

Site Visit

The first step is for Synergy Lifting's industrial plant dismantling team to conduct a site audit to produce documentation for the following steps.

02.

Quotation

Following our initial site visit, our team will produce a detailed quotation with an outline of our scope of works and timescales.

03.

Site Assessment

Our team will undertake our full site assessment to establish HSE requirements and finalise our method for lifting operations, dismantling etc.

04.

Risk Assessment

With safety being our priority in all of our operations, a site-specific risk assessment will be created to go alongside our method statement.

05.

Method Statement

Our team will write up a site-specific method statement detailing our safe working procedures to carry out our operations.

06.

Highways and Councils

Synergy Lifting will work with local councils to arrange any necessary permits or road closures if heavy/wide loads need transporting off site.

07.

Insurance Covers

Synergy Lifting's full comprehensive insurance covers will be presented to the client for review before site operations commence.

08.

Project Management

The dismantling work will be undertaken by Synergy Lifting’s qualified personnel utilising our specialist plant and equipment.

09.

Waste Disposal

We will dispose of all waste materials in a safe and environmentally friendly manner with scrap value offset against the price of the work.

Where we work

Sectors

We are working in a range of sectors across the UK, find out what we can do for you.

Construction

Synergy Lifting supply crane hire and other lift and shift services on sites across the UK. From lifting roof trusses and pallets of materials to installing glass and erecting steelwork. Synergy Lifting have worked on small sites for local builders and large sites for main contractors. We also work with modular manufacturers and to date we have lifted over 600 prefabricated modules on sites across the UK.

HVAC Equipment

Synergy Lifting work with both manufacturers and installers of heating, ventilation and air conditioning units. We offer a number of services including offloading, lifting, shifting, and positioning HVAC equipment. As a registered Upper Tier Waste Carrier, we are also able to remove and dispose of redundant HVAC equipment from site too.

Networks and Telecommunications

With years of experience in the telecom sector, Synergy Lifting are able to offer a range of services including logistics, lifting and handling, storage, and traffic management for both the installation of new telecom equipment and the disposal of redundant telecom equipment. With nationwide coverage, we can act as a single point of contact for these services for network and telecommunication firms.

Industrial Equipment

Synergy Lifting offer a complete range of services for both suppliers and installers of industrial machinery and equipment – from storage to transport, lifting, installing, and relocating. We have experience working with heavy machinery (such as presses, milling machines, lathes etc.) and equipment (such as conveyors, screens, towers etc.).

Automotive

Synergy Lifting offer heavy machine moving services to companies in different stages of the supply chain for the automotive sector. Our heavy machine moving team have assisted with repairs to machinery and equipment and also helped with the installation of new machinery into assembly line productions for companies involved in the automotive sector.

Aerospace

Synergy Lifting are experienced providers of a range of services in the aerospace sector. For example, we have carried out the installation of overhead cranes and industrial scissor lifts at Airbus. We have also carried out dismantling works at British Aerospace and removed redundant equipment from manufacturing facilities in the aerospace sector.

Maritime

At Synergy Lifting we have worked on ports to provide on-board deliveries by crane and we have even worked to dismantle redundant dockside cranes. We also regularly lift different sized boats onto transport and cradles or into the water. With our usual special care taken, we recently lifted a ‘priceless’ 100 year old boat that had undergone restoration.

Rail

Synergy Lifting regularly work in close proximity to rail lines and have worked with firms in the rail sector to assist with a wide range of equipment installation and heavy lifts. We have lifted engines out of locomotives for restoration purposes, disposed of redundant rail equipment, and we have lifted and assembled bridges on rail infrastructure projects.

Electrical Power Generation

Synergy Lifting have worked on a variety of electrical power generation sites including biomass power plants and energy-from-waste sites. Our work on these sites has included combinations of crane hire and contract lifting, specialist lift and shift operations for installation projects, and dismantling and packaging of redundant equipment.

Wind Power and Renewable Energies

From installing towers, turbines, and rotor blades on site to loading and transporting gear boxes. Synergy Lifting have provided crane hire and contract lift services to firms involved in different stages of the wind power and renewable energies supply chain – from manufacturers to end users. We are able to assist at different stages – from initial install to repair stages and final decommissioning.

Food and Beverages

Synergy Lifting have worked on a range of food and beverage sites across the UK including Greggs, Weetabix, McCain’s, PepsiCo, Hains Daniels, and more. Our work has involved heavy machine movement for food and beverage equipment such as lifting and shifting ovens, coolers, and bottling machines into place utilising our machine moving equipment and providing contract lift services with heavy cranes.

Paper and Packaging

From print presses to labelling machines, our team have lifted heavy equipment through roof openings and factory entrances. From offloading to ingress and positioning, we are able to provide our client’s in the paper and packaging sector with a full package machine mover service by utilising a range of plant and machine moving equipment.

Plastics and Metals

Synergy Lifting have lifted and shifted plastic moulding machines into position and removed redundant equipment for disposal. Our heavy machine mover projects have also involved installing large overhead cranes for companies in the metal sector at their stock warehouse facilities. We offer a full package heavy machine movement service in the plastic and metals sectors.

Chemical

Our team have years of experience in installations for petrochemical producers, pharmaceutical manufacturers and chemical mixing plants involving radioactive material handling. We prioritise health and safety whilst carrying out a cost-effective and efficient heavy machine mover service for companies in the chemical sector.

Scientific

Our heavy machine mover team have assisted with lifting and shifting a range of scientific equipment into position in laboratories – such as X-ray machines and centrifuges. Our team are aware of the value and fragility of the equipment we move and extra care is always take to ensure our projects are carried out safely and efficiently for companies in the scientific sector.

Other

From brick factories to laundering facilities, from industrial rail manufacturers to restaurants… Synergy Lifting have worked across a multitude of sectors for client’s across the UK and even internationally. Our heavy machine mover team can offer a full package service from just one point of contact and can tackle any problem with a positive approach.