01. Project

What we did

On this project Synergy Lifting had multiple visits to a site in Whitley Bay where we lifted air source heat pumps (ASHPs), a heat recovery unit (HRU), an air handling unit (AHU), and windcatchers into position on multiple rooftops on the same site. On this same project, we also shifted buffer vessels into position inside a ground floor plantroom.

Due to the reach required and limited access to building elevations, we set up a 50m mobile tower crane to carry out these lifting operations. As usual, this was provided on a fully insured contract lift basis. As well as the crane with operator, we also had a crane supervisor working at ground level and a slinger signaller working at roof level. The lifting operations were relatively straightforward given the fact that the ASHPs, HRU, AHU, and windcatchers could just be landed directly into their final positions on the external roof areas.

A separate part of this project involved shifting some buffer vessels into position inside a ground floor plantroom. Unfortunately, the buffer vessels were too tall to take through the plantroom entrance. To overcome this we first lay the buffer vessels over on their sides and secured them to a bespoke long pallet. We then telescoped them out and into the plantroom. Inside the plantroom we stood them back up and shifted them into their final positions.

02. Resources

How we did it

Plant and Equipment

The ASHPs, HRU, AHU, and windcatchers on this project were all relatively lightweight – weighing less than 1500kg each. Because of the build programme on site the lifting operations took place across multiple days from multiple positions. The building height and reach required meant that the most suitable crane for these lifts was a 50m mobile tower crane. We offloaded the equipment and lifted it directly into position with standard lifting tackle – including web slings, shackles, and a modular spreader beam.

To carry out the lift and shift operations inside the plantroom, we used a telehandler with jib attachment to lay the buffer vessels over onto a bespoke pallet. We then used a combination of our usual tackle to stand the buffer vessels back up inside the plantroom and shift them into their final positions – including pallet trucks, beam clamps, and chain blocks.

Labour

Following a site visit by one of our appointed persons, we planned the lifting operations and produced a site specific method statement, risk assessment, and illustrated lift plan.

To undertake the job itself, we provided the crane operator, crane supervisor, and a slinger banksman on the day when the crane was required on site. On the day we shifted the buffer vessels we provided a supervisor, telehandler operator, and and an additional rigger.

03. Timeline

Key events

04. Usage

How we can help you

At Synergy Lifting, we get that estimators and project managers in HVAC firms have a lot on their plate – including unclear costs, finding the right supplier, tight deadlines, and compliance headaches. That’s why we make things easier with transparent pricing, expert advice, and smooth, efficient mobilisation to keep your projects on track. With our in-depth knowledge, every lift is handled safely, efficiently, and cost-effectively so you can rely on us to get the job done right.

As with many of our projects, this one included an element of contract lifting for the rooftop kit and then also an element of lifting and shifting to get some kit into the plantroom. Whereas other firms may not be able to offer both solutions, these were both fairly straightforward tasks for Synergy Lifting.

If you have some HVAC kit to lift up to or down from a roof or shift in or out of a plantroom then let us know. We have yet to come across a job that we can’t do safely, economically, and efficiently. The repeat work we get from our clients is a testament to our abilities.